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04.04.2007
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SMT Assembly Micron Corp Quality Manual

See the exact procedures we use in our SMT Assembly Line.

 

BBBOnLine Reliability Seal

There are three main pieces of equipment in our SMT line, fully computerized, each characterized by extreme accuracy, high throughput and maximum control

SCREEN PRINTER
The first unit in our SMT line is the Semitouch. This unit, built by Milara Inc., is a production line workhorse. It's engineered for continuous high volume printing of a flawless product. Tracking the details of each board is a vision system with pneumatic controls. A precision cam follower registration point ensures the accuracy of the print head and shuttle assembly. Truly unparalleled in its consistency, this marvel of production experience is just the beginning of our assembly process.
SMT Assembly Pick and Place Machine PICK AND PLACE MACHINE
Next in our line is the ultimate pick and place machine from MYDATA automation. The MY12 HYDRA Speedmount® with DVS incorporates the most sophisticated software available for such a system. With TPSys® any combination of board types can be mounted in a single pass. This software even optimizes the assembly sequence. But that's not all. With this unit you get electrical verification of component placement "on the fly," vision alignment, and an advanced servo system for handling the most delicate and minute components. And with electronically encoded "smart" magazines, the system never needs to shut down. When one magazine runs out of components, the machine automatically picks from another.
SMT Assembly Reflow Oven REFLOW OVEN
At the end of our SMT line is Heller Industries' newest generation of reflow oven, the 1500W. This unit provides flexible and precise temperature control in a multizone-heating tunnel. Total forced convection is used to provide sharp and controllable temperature zones, thereby minimizing liquidous time. What's more, it even accommodates the largest of boards in its width-adjustable conveyor. The 1500W supports computer controlled line speeds up to 28 inches per minute. Rapid response times and precise temperature controls assure our process uniformity regardless of component density or board loading. From this unit surface mount boards emerge at exactly the right temperature at exactly the right time.
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